Digital printing and screen printing are two of the most conventional methods used in printing badge lanyards. They use different techniques of getting the design onto the fabric of the lanyards. Each of them has its advantages and drawbacks such as cost, color selection, and speed. Your choice will depend on the detail of the lanyard design, the type of fabric you will be printing on, and budget.
History and Advantages of Dye-Sublimated Lanyards
Dye-sublimation is a type of digital printing method, which was first commercially used during the late 1980s. This technique has full color, high resolution capabilities that are perfect for highly detailed, highly saturated designs. Dye-sublimation printing services of most lanyard companies offer numerous advantages to customers who want a quick turnaround time without minimum order.
1. Natural Look
The digital printing method of dye-sublimation involves transferring ink to a surface with the use of pressure and heat. The colors are a lot more integrated when compared to screen printing in which the ink is layered into the fabric. As a result, the design appears to be woven into the badge lanyards rather than just sitting on top of it. Dye-sublimation printing method is perfect for use on lanyards that have a glossy finish.
2. Quick Turnaround Times
This is the one of the main benefits of dye-sublimated printing. Moreover, the possible color spectrum is unlimited. The minimal set up time allows to offer quick turnaround times and to keep the costs down with no minimum order.
Downside of Dye-Sublimated Printing
Unlike screen printing, there are only limited kinds of surfaces that could be printed on using digital methods with excellent results. For digital printing, smooth surfaces provide a better canvas and create higher quality results.
History and Advantages of Screen Printed Lanyards
Screen printing is actually one of the oldest kinds of transferring images onto fabrics and other materials. As a matter of fact, it is recorded to go back as far as AD 960 – 1280 during the Sung Dynasty in Japan. This method was also used in the middle ages to mass produce playing cards.
Nowadays, one of the techniques used to transfer a logo onto the badge lanyards is through silk screen printing. This process involves creating a print of the logo on a mesh screen and pressing the ink through the mesh onto the fabric of the lanyard. Screen printing is one of the printing methods used by lanyard companies because it provides several benefits.
1. Cost Efficient
Ideally, screen printing is a cost efficient technique to use for large orders. Normally, once the presses have been set up for the run, it is just a matter of transferring the design from the screen into the badge lanyards.
If the design of your lanyards needs to have high details and vivid colors, screen printing is the best way to go. Since the ink is layered, brighter colors can be achieved than other printing techniques. Furthermore, the colors are more accurate to the colors in the design. It is certainly the fine points that make the difference when it comes to custom lanyards.
If you plan to use the lanyards as promotional items or souvenirs, screen printing is the better option because it offers durable and high quality end product. The nature of screen printing would allow lanyards companies to print any thickness and would result in something that could endure a machine washing.
Downside of Screen Printing
Compared to digital printing, screen printing is not as cost effective for small orders because a setup fee per color is required. With screen printing, the larger the order, the lower the cost will be for your badge lanyards.